Boeing Insitu ScanEagle — History, Specs & Stories

ScanEagle
Aircraft Museum · Drone · ScanEagle

Boeing Insitu ScanEagle
The tuna-spotter that went to war

Designed to find tuna for fishing boats, the catapult-launched ScanEagle became one of the most widely used small military drones, flying hundreds of thousands of hours over Iraq, Afghanistan and the world’s oceans.

2002Initial testing
3.1 mWingspan
20+ hEndurance (US Air Force)
800,000+Combat flight hours by 2014 (Boeing)
Photo: Gunnery Sergeant Shannon Arledge of the 2nd Marine Aircraft Wing / Public domain via Wikimedia Commons
RoleSmall, long-endurance reconnaissance drone (unarmed)Era2004 to presentEngineSingle small two-stroke piston engine, pusher propellerOriginUSA · Insitu (a Boeing company since 2008)StatusIn serviceWant to fly a real military jet?

The Story

The ScanEagle: how a fish-finding drone became a military workhorse

From August 2004 the US Marines in Iraq had a new kind of eye in the sky. A drone not much bigger than a large model aircraft was fired off a pneumatic catapult and, many hours later, came back and caught a rope hanging from a tall pole with a hook on its wingtip. The ScanEagle needed no runway, no airfield and only a handful of people, and it could circle over a convoy route or a town for most of a day. The US Air Force later recorded that it had flown more than 456,000 combat hours and 57,000 sorties for the Marines alone. For a drone weighing under 20 kg empty, it became one of the most hard-worked military aircraft of its era.

The ScanEagle began as something far more peaceful. Its maker, Insitu of Washington State, had developed a small drone called SeaScan to help fishing boats find schools of tuna and to collect weather data. Boeing saw military potential, and the two companies worked together on a militarised version; initial testing took place in 2002, and in 2003 a ScanEagle demonstrated a 15.2-hour flight in Oregon. The Marine Corps bought it in 2004, the US Navy in 2005 and the US Air Force in late 2006 for base protection. Boeing bought Insitu outright in July 2008, for about US$400 million according to Defense Industry Daily.

Its appeal lay in its simplicity. The ScanEagle carries a stabilised day or infrared camera, flies for 20 hours or more and is launched and recovered from almost anywhere, including the decks of destroyers and patrol ships. It is unarmed. It has watched over pirates off Somalia, coastal targets off Libya and drug smugglers in the Pacific, and has counted seals in the Bering Sea. More than 20 countries have bought it, and in 2022 the United States sent 15 to Ukraine. Iran even copied it, after claiming to have captured one.

No runway, no pilot, no airfield: a catapult to launch it, a rope on a pole to catch it, and a day in the air in between.The small drone that stayed up — from tuna boats to destroyers
01The ScanEagle at sea: navies, coast guards and pirates

The ScanEagle’s launch-and-catch system made it a natural fit for ships, which have no room for a runway. The US Navy contracted for it in 2005 and flew it from destroyers, amphibious ships and patrol craft. In April 2009, when Somali pirates held Captain Richard Phillips of the Maersk Alabama in a lifeboat in the Indian Ocean, a ScanEagle launched by the US Navy helped watch the stand-off that ended in his rescue.

In 2011 the destroyer USS Mahan flew ScanEagles over Libya during NATO’s Operation Unified Protector, and Insitu later said the system had been used to great effect, as AIN Online reported. In 2013 the US Coast Guard used a ScanEagle from a cutter in the eastern Pacific during the seizure of a large cocaine cargo from a fast boat, the first time a cutter-based drone had taken part in a drug interdiction. Navies from the Netherlands, Italy, Brazil, Indonesia and others followed; the Brazilian Navy signed for six aircraft with launch and recovery equipment in December 2019 through the US Foreign Military Sales programme.

02The ScanEagle and Iran’s Yasir copy

On 4 December 2012 Iranian television showed what it said was a US ScanEagle captured after it had violated Iranian airspace over the Gulf. The commander of the Revolutionary Guards’ navy claimed the capture; the US Navy said none of its ScanEagles was missing. Iran then said it had captured two more and, later that month, that it was starting production of a copy.

In September 2013 Iran unveiled the Yasir, delivered to its army ground forces. David Cenciotti of The Aviationist reported that it appeared to be a modified copy of the ScanEagle, with a twin-boom tail and an inverted V tail in place of the original’s tailless layout. Several were shown in Tehran, some partly dismantled to fit in a carrying case. Whatever the truth of the capture, the episode showed how widely the small drone had spread, and how easily such a simple aircraft could be imitated.


Design & Engineering

What makes the ScanEagle special

01

The Skyhook

The ScanEagle lands without landing. It flies into a rope hanging from a tall pole, catches it with a hook on its wingtip and is left dangling, ready to be unhooked. Insitu called the system Skyhook; the US Air Force described it as a pole-and-hook recovery that removed the need for a runway. Combined with a pneumatic catapult, it allowed the drone to work from small ships, remote outposts and the backs of trucks, which is where much of its success came from.

02

Small but persistent

With a wingspan of about 3.1 m and a small two-stroke engine of about 1.5 hp, the ScanEagle sips fuel. The US Air Force gives its endurance as more than 20 hours; Boeing quoted loiter of more than 24 hours. A Block D aircraft set a type record of 22 hours 8 minutes at Boeing’s range in Boardman, Oregon. That persistence, rather than speed or payload, was the point: a camera that could watch one place for a whole day.

03

Not only for war

Because it started life as a civil aircraft, the ScanEagle has always had peaceful users. Boeing recorded its use to detect weeds in Australia, to count seals and other wildlife in the Bering Sea, and to track wildfires in Alaska. In 2008 the US National Oceanic and Atmospheric Administration test-flew it from a fisheries research ship, and a civil version later became one of the first drones certified by the US Federal Aviation Administration for commercial flights.

03The ScanEagle’s variants: from SeaScan to ScanEagle 3
  • SeaScan: Insitu’s original civil drone for fish-spotting and weather data.
  • ScanEagle (Blocks A to E): the military production standard, with day or infrared camera turrets; the US designation was later MQ-27.
  • NightEagle: a Block E aircraft with an infrared camera for night operations, announced in 2009.
  • ScanEagle 2: introduced in October 2014 with a heavy-fuel engine, a larger nose able to carry day and night sensors together and more electrical power, at the cost of shorter endurance.
  • ScanEagle 3: a larger development first shown publicly in 2018.
  • ScanEagle X200: a civil version with a restricted type certificate from the US FAA.
  • Yasir: Iran’s unlicensed copy, shown in 2013.

Technical Data

Boeing Insitu ScanEagle specifications

Specifications

Crew
None (remotely piloted; ground team of about four)
Length
about 1.55–1.71 m (5 ft 1 in–5 ft 7 in), depending on version
Wingspan
3.11 m (10 ft 2 in)
Max take-off weight
about 26.5 kg (58 lb)
Payload
about 5 kg (11 lb)
Powerplant
1 × two-stroke piston engine, about 1.5 hp (1.1 kW), pusher propeller
Maximum speed
about 148 km/h (80 kt)
Cruise speed
about 111 km/h (60 kt)
Endurance
20+ hours (US Air Force)
Service ceiling
above 16,000 ft (4,900 m) (Boeing)
Armament
None

Costs & production

Unit cost
About US$3.2 million (2006) for a complete system of four aircraft, a ground station, launcher and Skyhook, as commonly reported
Cost per flight hour
Hedged estimate: probably in the hundreds of US dollars for the aircraft itself, based on a 1.5 hp engine and a 20 kg airframe; much of the real cost lies in the crew and support, often bought as a contractor-operated service; no official figure exists
Production
Thousands of aircraft; Boeing reported more than 800,000 combat flight hours by 2014
Programme
Testing from 2002; US Marine Corps from 2004, US Navy from 2005; Boeing bought Insitu in 2008
04The ScanEagle’s operators

In US service the ScanEagle has been flown by the Marine Corps, the Navy, the Air Force and the Coast Guard, and by civil agencies including NOAA. Boeing noted that eight allied nations had adopted it early on. Later users include Australia, Canada, the United Kingdom’s Royal Navy, the Netherlands, Italy, Japan, Singapore, Malaysia, Indonesia, the Philippines, Colombia, Brazil, Kenya, Cameroon, Lebanon, Iraq, Afghanistan, Lithuania, Romania and Pakistan, among others; Defense Industry Daily described it as having achieved wide adoption among US allies.

In August 2022 the United States announced that it would give Ukraine 15 ScanEagles as part of a US$775 million aid package, the first time the type was included, as PBS NewsHour reported. ScanEagles supplied to the Afghan army were reported among the equipment that fell into Taliban hands in 2021.


Timeline

The ScanEagle from fishing boats to front lines

2002

Military testing

Boeing and Insitu begin testing the ScanEagle.

2003

15-hour demonstration

A ScanEagle demonstrates a 15.2-hour flight in Oregon.

2004

Iraq

Deployed to Iraq with the First Marine Expeditionary Force from August 2004.

2005

US Navy

The US Navy contracts for the ScanEagle and begins flying it from ships.

2006

US Air Force

The US Air Force acquires a system in late 2006 for base protection.

2008

Boeing buys Insitu

Boeing acquires Insitu in July 2008.

2009

Maersk Alabama

A US Navy ScanEagle supports the stand-off with Somali pirates in April 2009.

2011

Libya

The destroyer USS Mahan flies ScanEagles during Operation Unified Protector.

2012

Iran’s claim

Iran claims to have captured a ScanEagle; the US Navy says none is missing.

2014

ScanEagle 2

Insitu introduces the ScanEagle 2; Boeing reports more than 800,000 combat hours.

2022

Ukraine

The United States announces 15 ScanEagles for Ukraine in August 2022.


Stories & Eyewitnesses

Stories & eyewitnesses: the ScanEagle at work

Origins

Looking for tuna

A drone designed for fishermen.

Read the full story
Insitu, a small company in Washington State, originally built its drones to help fishing boats. As Defense Industry Daily put it, the aircraft was developed to track dolphins and tuna from fishing boats; Boeing’s own history describes the ScanEagle as building on Insitu’s SeaScan, developed for commercial fishing. Launching a small aircraft from a boat and recovering it without a runway was the problem Insitu had to solve first, and that solution became the ScanEagle’s greatest military asset.
Milestone

Fifteen hours over Oregon

2003: proof of endurance.

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After initial testing in 2002, Boeing and Insitu set out to show that the small drone could stay aloft for long periods. In 2003 a ScanEagle demonstrated a 15.2-hour flight in Oregon, according to Boeing. Later a Block D aircraft set a type record of 22 hours 8 minutes at Boeing’s test range at Boardman in the same state. For a drone of this size it was a remarkable figure, and it convinced the Marine Corps.
Combat

With the Marines in Iraq

2004: the first deployment.

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In 2004 the ScanEagle was deployed to Iraq with the First Marine Expeditionary Force, initially under a services contract with Boeing. It watched convoy routes, towns and the approaches to bases, giving commanders a camera overhead for hours at a time. The US Air Force later recorded that it had flown more than 456,000 combat hours and 57,000 sorties for the Marines, a figure that explains why the Air Force bought its own system in 2006.
Rescue

The Maersk Alabama stand-off

April 2009: a camera above the lifeboat.

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In April 2009 Somali pirates failed to hijack the container ship Maersk Alabama and took her captain, Richard Phillips, hostage in a lifeboat. US Navy warships shadowed the lifeboat in the Indian Ocean, and a ScanEagle launched by the Navy was used to watch the stand-off. It ended when Navy SEAL snipers shot the pirates holding Phillips, who was freed unharmed.
Combat

From a destroyer over Libya

2011: Operation Unified Protector.

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During NATO’s Operation Unified Protector over Libya in 2011, the destroyer USS Mahan launched and recovered ScanEagles at sea. Insitu revealed in September 2011, as AIN Online’s Chris Pocock reported, that the system had been employed to great effect, providing imagery over three days. It was an example of how a small, ship-launched drone could give a destroyer its own eyes over a coastline.
Incident

Iran’s captured ScanEagle

December 2012: a claim on television.

Read the full story
On 4 December 2012 Iranian state television showed what it said was a US ScanEagle captured over the Gulf. The US Navy said none of its ScanEagles was missing, and the aircraft’s origin was never confirmed. In September 2013 Iran showed the Yasir, which The Aviationist described as a modified copy of the ScanEagle with a twin-boom tail, and said it was in production for its army.
Science

Counting seals in the Bering Sea

A drone for wildlife.

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The ScanEagle has also served science. In 2008 the National Oceanic and Atmospheric Administration test-flew one from its fisheries research ship Oscar Dyson, and from 2009 a ScanEagle owned by the University of Alaska flew from a NOAA ship to monitor seals in the Bering Sea. Boeing also lists weed detection in Australia and wildfire tracking in Alaska. A civil version became one of the first drones certified for commercial flights in US airspace in 2013.
Combat

Fifteen for Ukraine

August 2022: a new kind of aid.

Read the full story
On 19 August 2022 the United States announced a US$775 million military aid package for Ukraine that included 15 ScanEagle drones, the first time the type had been sent. As PBS NewsHour reported, it came alongside howitzers, anti-tank missiles and mine-resistant vehicles. The ScanEagles gave Ukrainian units a long-endurance reconnaissance drone that could be launched and recovered without an airfield.
Export

The Brazilian Navy signs up

A typical foreign sale.

Read the full story
In December 2019 the Brazilian Navy signed a letter of offer and acceptance with the US government for a ScanEagle system through the Foreign Military Sales programme. The package, as UAS Vision reported, included six aircraft, a pneumatic launcher, recovery equipment, two mobile ground stations, a flight training system and five years of contractor support. Such complete packages, rather than individual aircraft, are how the ScanEagle is usually sold.

Gallery

The ScanEagle in pictures

ScanEagle
ScanEaglePhoto: AFP Radio DWDD / Public domain via Wikimedia Commons
ScanEagle
ScanEaglePhoto: Tangopaso / CC BY-SA 3.0 via Wikimedia Commons
ScanEagle
ScanEaglePhoto: CC0 via Wikimedia Commons

Operations

Where the ScanEagle flies and flew


Service Record

The ScanEagle’s record

The ScanEagle is unarmed. Its record is one of reconnaissance hours, flown for US forces in Iraq and Afghanistan, at sea against piracy and smuggling, and for many allied forces. The figures below come from the US Air Force and Boeing.

456,000+Combat hours for the US Marines (US Air Force)
57,000Combat sorties for the US Marines (US Air Force)
800,000+Combat flight hours by 2014 (Boeing)

See how training and combat types compare in the military aircraft statistics database. Figures are approximate.


Questions & Answers

Everything people ask about the ScanEagle

Can I fly in a Boeing Insitu ScanEagle?
No. The ScanEagle is a small uncrewed drone weighing about 20 kg, with no cockpit. MiGFlug does not offer flights in it, but you can fly several genuine military jets today, from the L-39 Albatros to the MiG-21, see MiGFlug’s jet flights.
Is the ScanEagle armed?
No. It is a reconnaissance drone carrying a camera.
How does the ScanEagle take off and land?
It is launched from a pneumatic catapult and recovered by flying into a rope hanging from a pole, which it catches with a hook on its wingtip. No runway is needed.
How long can a ScanEagle stay in the air?
More than 20 hours, according to the US Air Force; a Block D aircraft set a type record of 22 hours 8 minutes.
Who makes the ScanEagle?
Insitu, based in Washington State, which has been a Boeing subsidiary since 2008.
Did Iran capture a ScanEagle?
Iran claimed in December 2012 to have captured one; the US Navy said none of its ScanEagles was missing. Iran later showed a copy called the Yasir.

Sources & Further Reading

Every fact, checked