AgustaWestland AW101 Merlin — History, Specs & Stories

Merlin
Aircraft Museum · Helicopter · Merlin

AgustaWestland AW101 Merlin
The Three-Engined Sea King Successor

The Anglo-Italian three-engined helicopter that replaced the Sea King: submarine hunter, commando carrier, Arctic rescuer and carrier radar picket, and a cancelled Marine One whose sales sparked scandals.

1987First flight
180+Sold by 2009
3Engines
2040Royal Navy out-of-service date
Photo: LPhot Joe Cater / OGL v1.0 via Wikimedia Commons
RoleAnti-submarine, amphibious transport, search and rescue, AEW and VIP helicopterEra1990s to presentEngine3 × Rolls-Royce Turbomeca RTM322 or General Electric CT7 turboshaftsOriginUnited Kingdom / Italy · EH Industries (Westland and Agusta), AgustaWestland, LeonardoStatusIn serviceWant to fly a real military jet?

The Story

The Merlin: how Britain and Italy built a three-engined successor to the Sea King

By the late 1970s the Royal Navy’s Sea Kings were struggling to keep up with quieter Soviet submarines. In 1977 the Ministry of Defence asked for a replacement, and Westland proposed the WG.34, a three-engined helicopter about the size of a Sea King with more range and autonomy. Italy’s navy, flying Agusta-built Sea Kings, had the same problem, so Westland and Agusta formed a joint company, EH Industries, and the British government confirmed its participation in June 1981. The name was meant to be EHI 01, but a transcription error turned it into EH101. The first of nine pre-production aircraft, PP1, flew at Yeovil on 9 October 1987, piloted by chief test pilot Trevor Egginton, the man who had set the Lynx speed record a year earlier.

Development was slow and costly. A prototype was destroyed in 1993 and another in 1995, Canada cancelled a 50-aircraft order in 1993 at a cost of C$470 million, and the RAF would have preferred more Chinooks. But Britain ordered 44 anti-submarine Merlin HM1s and 22 RAF HC3 transports (the HM1s from 1991, the HC3s in 1995), and Italy 16 for its navy in 1995. The Royal Navy’s Merlin entered operational service in 2000. Its three engines, five-bladed BERP-derived rotor and active vibration control made it a very different machine from the Sea King, able to carry 24 seated troops, 16 stretchers or a Land Rover up its rear ramp. In 2007 the type became the AW101 after Westland and Agusta merged.

Customers followed, from Denmark, Portugal, Canada and Japan to Norway, Poland, Algeria, Saudi Arabia and Turkmenistan. RAF Merlins flew in Bosnia, Iraq and Afghanistan before passing to the Royal Navy’s Commando Helicopter Force, where 25 have been rebuilt as the folding, ship-capable Merlin HC4. Thirty HM2s hunt submarines from Culdrose, some carrying the Crowsnest radar that replaced the Sea King’s airborne early warning. Not every sale went well: a US presidential version was cancelled in 2009, and VIP deals in India and Indonesia ended in corruption scandals. The Royal Navy now plans to fly its Merlins until 2040, while Norway’s SAR Queens, Italy’s Caesars and Canada’s upgraded Cormorants keep the type busy far beyond British waters.

Three engines, a 2.3-metre-wide cabin and a rear ramp: the Merlin did the Sea King’s job and then some.Anglo-Italian heavyweight — First flight 9 October 1987
01The Merlin at war: Bosnia, Basra and Helmand

The Merlin HC3 entered RAF service with No. 28 Squadron at Benson in January 2001, and the type’s first operational deployment came in Bosnia in 2003. From 2004 RAF Merlins flew in southern Iraq on Operation Telic, where they became the main medical evacuation helicopter around Basra until Britain withdrew in June 2009; two pilots, Flight Lieutenants Kev Harris and Michelle Goodman, received the Distinguished Flying Cross for missions there. To find enough helicopters for Afghanistan, Britain bought six Danish AW101s in 2007 as the Merlin HC3A and formed a second squadron, No. 78.

In 2009 five Merlins were flying troops and supplies in Helmand. The deployment drew criticism because the aircraft initially lacked Kevlar armour, but by July 2010 the fleet was fully protected, and the Merlins allowed the Sea King detachment to leave Afghanistan in 2011. They themselves were withdrawn in June 2013 as British forces drew down. Two years later, at a parade at Benson in July 2015 attended by Prince Michael of Kent, the last of 25 RAF Merlins passed to the Royal Navy’s 845 Naval Air Squadron.

02The Merlin as a VIP helicopter: Marine One, India and Indonesia

The AW101’s size, three engines and quiet cabin made it attractive as a head-of-state transport, and by 2009 about 15 per cent of sales were VIP aircraft. The highest-profile order came from the United States, where a Lockheed Martin-led team won the competition to replace Marine One with the VH-71 Kestrel. Heavy customisation, cost overruns and political opposition killed the programme in June 2009, and the delivered aircraft were sold to Canada for US$164 million as spares for its CH-149 Cormorants.

India’s order went worse. In February 2010 it signed a US$753 million contract for 12 AW101s to carry the president and prime minister. Allegations that bribes worth almost US$68 million had been paid led India to suspend payments in 2013 and scrap the deal on 1 January 2014 after three aircraft had been delivered; senior Finmeccanica and AgustaWestland executives were tried in Italy, and India’s former air force chief denied wrongdoing. One of the undelivered Indian airframes later turned up in Indonesia, where an air force purchase opposed by the president and the armed forces commander ended with the helicopter sealed in a hangar with police tape in 2017. Indonesian investigators named suspects, a middleman was jailed in 2023, and the helicopter finally entered service in 2024.


Design & Engineering

What makes the Merlin special

01

Three engines

The Merlin uses three turboshafts, usually the Rolls-Royce Turbomeca RTM322, developed for the type and later used in the Apache and NH90, or the General Electric CT7. Canada chose it partly for the safety margin of a third engine over the North Atlantic, and they allow fuel-saving tricks: on a 486-nautical-mile flight to Jan Mayen in 2025, a Norwegian crew shut one engine down and saved about ten per cent of fuel per hour. Each engine has its own fuel tank, and an aerial refuelling probe can be fitted.

02

A rotor that fights vibration

The five-bladed main rotor, 18.6 metres across, uses carbon and glass blades edged with titanium alloy, their shape derived from the BERP blades first flown on the Lynx, improving efficiency and reducing noise. An active control of structural response system cuts airframe vibration by up to 80 per cent, sparing both crew and structure. The airframe is modular, built largely of aluminium-lithium alloy, de-iced for Arctic work and cleared from −45 to +50 °C.

03

A cabin with a ramp

The cabin is 6.5 m long, 2.3 m wide and 1.91 m high, with a rear ramp that takes a 3,050 kg load, enough for a Land Rover. It can carry 24 seated or 45 standing troops, 16 stretchers or cargo pallets, and the underslung hook lifts more than five tonnes. Naval anti-submarine versions instead fill the cabin with sonar processors and consoles; rescue versions carry hoists, searchlights and mission consoles for rescue specialists; the Japanese MCH-101 carries mine-hunting and mine-sweeping gear.

03The Merlin’s sensors: Blue Kestrel, sonar and the Crowsnest radar

The Royal Navy’s Merlin was conceived as an autonomous submarine hunter. The HM1 carried a Blue Kestrel 360-degree search radar, the FLASH dipping sonar, sonobuoys processed by the AQS903 system, derived from the AQS901 of the Nimrod maritime patrol aircraft, and four Sting Ray torpedoes or depth charges. The Merlin Capability Sustainment Programme, reported as costing between £750 million and £1.15 billion, rebuilt 30 aircraft as the HM2 with a new mission system, digital cockpit, electro-optical camera and multi-static sonar processing; the last was delivered in July 2016. Navy Lookout describes a Type 23 frigate’s towed array working with a Merlin as about the best anti-submarine combination available short of another submarine.

The HM2 also carries Crowsnest, a role kit that swaps the sonar suite for a repackaged Thales Searchwater radar and Cerberus mission system to give the Queen Elizabeth-class carriers airborne early warning. It ran about three years late: a limited pre-IOC version sailed with the 2021 carrier group, initial operating capability came in July 2023 and full capability at the end of March 2025, just before three Crowsnest Merlins sailed with HMS Prince of Wales. The Royal Navy plans to retire Crowsnest at the end of 2029.


Technical Data

AgustaWestland Merlin HM1 specifications

Specifications

Crew
3–4 (pilot, observer, crewman)
Capacity
AW101: 24 seated or 45 standing troops, 16 stretchers or 3,050 kg (6,724 lb) internal; up to 5,440 kg (11,990 lb) underslung
Length
19.53 m (64 ft 1 in) fuselage
Main rotor diameter
18.59 m (61 ft)
Height
6.62 m (21 ft 9 in)
Empty weight
10,500 kg (23,150 lb)
Max take-off weight
15,600 kg (34,390 lb)
Powerplant
3 × Rolls-Royce Turbomeca RTM322-01 turboshafts, 1,566 kW (2,100 shp) each
Cruise speed
278 km/h (173 mph; 150 kn); never-exceed speed 309 km/h (192 mph)
Range
1,389 km (863 mi)
Endurance
About 5 hours
Service ceiling
4,575 m (15,010 ft)
Armament
4 × Sting Ray torpedoes or Mk 11 depth charges (HM1/HM2); door and window machine guns on transports; Marte anti-ship missiles on some Italian aircraft

Costs & production

Unit cost
India’s 2010 VIP order: US$753 million for 12 (about US$63 million each, including support); Indonesia’s proposed VVIP aircraft reported at US$55 million each (2015)
Cost per flight hour
No official figure published. Hedged estimate: among the costliest helicopters of its class to operate, likely well above US$10,000 per hour with support included, based on three turbines and Navy Lookout’s figure of about two maintenance hours per flying hour plus a major overhaul every 600 hours
Production
More than 180 sold by April 2009; built at Yeovil and Vergiate, with licence assembly by Kawasaki in Japan
Programme
UK requirement 1977; EH Industries formed early 1980s; first flight 9 October 1987; Royal Navy service 2000; HM2 and HC4 upgrades; out-of-service date 2040
04The Merlin’s variants: HM1 to HC4, Cormorant to SAR Queen
  • PP1–PP9: nine pre-production prototypes, PP1 first flown 9 October 1987.
  • Merlin HM1 / HM2: Royal Navy anti-submarine version, 44 built; 30 upgraded to HM2, some fitted for Crowsnest.
  • Merlin HC3 / HC3A: RAF transport, 22 new plus six ex-Danish aircraft.
  • Merlin HC3i / HC4 / HC4A: interim and full Royal Navy conversions of the 25 HC3/3As with folding rotors and tails and the HM2 cockpit.
  • SH-101A, EH-101A, MH-101A: Italian Navy anti-submarine, early warning and amphibious support versions.
  • HH-101A Caesar: Italian Air Force combat search and rescue, 15 delivered 2016–2020.
  • CH-149 Cormorant: Royal Canadian Air Force search and rescue, with three more and an upgrade ordered in 2022.
  • Model 512: Royal Danish Air Force rescue and transport Merlins.
  • Models 514–516: Portuguese Air Force rescue, fishery protection and combat rescue Merlins, 12 in all.
  • MCH-101 / CH-101: Kawasaki-assembled Japanese mine countermeasures and Antarctic transport versions.
  • Model 612 SAR Queen: Norwegian all-weather rescue, 16 ordered.
  • Model 614: Polish Navy anti-submarine and combat rescue, four.
  • VH-71 Kestrel: cancelled US presidential version.
  • VVIP versions: Saudi Arabia, Algeria, Nigeria, Turkmenistan and others.
05The Merlin’s operating costs: capability with a heavy maintenance bill

Large helicopters are maintenance-intensive, and the Merlin is no exception. Navy Lookout reported in 2015 that even with sophisticated self-diagnosis, a Merlin needed about two hours of maintenance for every hour flown and a major overhaul every 600 flying hours, taking around two months; the elderly Sea King ASaC7 it replaced needed ten times as much. With only 30 HM2s, half of them needed for front-line tasks at any time, Britain’s fleet has little slack.

Britain has chosen to upgrade rather than replace: £750 million to £1.15 billion (reports differ) for the HM2, £454 million for the HC4 life sustainment programme, and £269 million for Crowsnest. No operator publishes a reliable cost per flight hour, so the figure in the table is an estimate based on the type’s size, engines and maintenance burden, not an official number.


Timeline

The Merlin from WG.34 to 2040

1977

Sea King replacement

The UK issues its requirement; Westland proposes the three-engined WG.34.

1981

EH Industries

Britain confirms its participation on 12 June in the Westland-Agusta joint venture.

1987

First flight

PP1 flies at Yeovil on 9 October, flown by Trevor Egginton and Colin Hague.

1993

Canada cancels

A new government cancels Canada’s EH101 order at a cost of C$470 million.

1995

Launch orders

Britain orders 22 HC3s for the RAF and Italy orders 16 for its navy.

2000

Royal Navy service

The Merlin HM1 enters operational service on 2 June.

2003

First deployment

RAF Merlins deploy operationally to Bosnia.

2006

Japan

Kawasaki delivers the first MCH-101 to the Japan Defense Agency on 3 March.

2009

Afghanistan and Kestrel

RAF Merlins deploy to Helmand; the VH-71 presidential programme is cancelled.

2014

To the Navy

Command of the RAF Merlin fleet passes to the Royal Navy on 30 September; HM2 reaches IOC.

2020

SAR Queen

Norway’s AW101s begin rescue operations on 1 September.

2025

Crowsnest complete

Crowsnest reaches full operating capability and sails with HMS Prince of Wales.


Stories & Eyewitnesses

Stories & eyewitnesses: the Merlin at war, at sea and in the Arctic

Record

PP1 lifts off at Yeovil

The Lynx record-breaker flew the first EH101.

Read the full story
On 9 October 1987 the first of nine pre-production EH101s, PP1, a development aircraft in Royal Navy anti-submarine configuration, took off from Westland’s airfield at Yeovil. At the controls were chief test pilot Trevor Egginton, who a year earlier had flown the Lynx G-LYNX to the absolute helicopter speed record, and deputy chief test pilot Colin Hague. It flew with General Electric CT7 engines; the first flight with the RTM322 that would power most Merlins came in June 1993, months after a prototype had been destroyed by a rotor brake malfunction.
Programme

The helicopter that swung an election

Canada ordered the EH101, cancelled it, then bought it again.

Read the full story
Canada chose the EH101 in 1987 to replace both its shipborne Sea Kings and its Labrador rescue helicopters, valuing the third engine and de-icing for North Atlantic work. After the Cold War ended, the Liberal opposition attacked the order for up to 50 aircraft as too costly, and the controversy became an issue in the 1993 federal election. The new government cancelled the order, paying C$470 million in cancellation fees. Four years later Canada ran a new search and rescue competition, which the same helicopter won, entering service as the CH-149 Cormorant.
Combat

Medevac over Basra

RAF Merlins became southern Iraq’s air ambulance.

Read the full story
RAF Merlin HC3s deployed to Iraq on Operation Telic in 2004 and stayed until Britain’s withdrawal in June 2009. Around Basra they carried troops and stores and served as the main medical evacuation helicopter for coalition forces in the south. Two Merlin pilots, Flight Lieutenant Kev Harris and Flight Lieutenant Michelle Goodman, were awarded the Distinguished Flying Cross for their missions during this period.
Combat

Five Merlins in Helmand

Armour arrived late; the Merlins stayed until 2013.

Read the full story
Britain’s helicopter shortage in Afghanistan was so acute that in 2007 it bought six Danish AW101s to free RAF Merlins for Helmand. By 2009 five Merlins were moving troops and supplies there, though critics pointed out that they had arrived without protective Kevlar armour; by July 2010 the whole fleet was armoured. Their presence let the last Sea Kings leave Afghanistan in October 2011, and the Merlins were withdrawn in June 2013 as British forces drew down. Over ten years, UK helicopters in Afghanistan flew 138,654 hours and carried around 700,000 passengers.
Rescue

Fighting Ebola from the air

Three Merlins flew in Sierra Leone in 2014.

Read the full story
In 2014, as Ebola spread through West Africa, Britain sent three Merlin HM1 and HM2s, stripped of their anti-submarine equipment, to Sierra Leone on Operation Gritrock. They flew personnel and supplies around the country in support of the successful campaign against the disease. The following summer three Merlins of 814 Naval Air Squadron went to the Mediterranean for Operation Weald, flying from HMS Bulwark and other EU ships to find migrant boats in need of rescue.
Operations

Eyes of the carrier

Crowsnest finally reached full capability in 2025.

Read the full story
When the Sea King ASaC7 retired in 2018, the Royal Navy’s new carriers had no airborne radar of their own. The answer was Crowsnest, a removable kit that turns a Merlin HM2 into an early warning aircraft with a Searchwater radar and Link 16. Lockheed Martin UK won a £269 million contract in 2016, but software and integration problems put it about three years late. Full operating capability came at the end of March 2025, weeks before seven 820 Squadron Merlins, three of them with Crowsnest, sailed with HMS Prince of Wales on the CSG25 deployment to the Indo-Pacific.
Programme

The Marine One that never was

The VH-71 Kestrel ended up as Canadian spare parts.

Read the full story
In the 2000s the US Marine Corps selected a Lockheed Martin-led AW101 derivative, the VH-71 Kestrel, to replace the ageing Sikorsky VH-3D Sea Kings that carried the President as Marine One. Requirements for heavy customisation and self-defence systems drove costs up, political opposition grew, and the programme was cancelled in June 2009. The test and pilot production aircraft already built were sold to Canada for US$164 million and used as a source of spare parts for the Royal Canadian Air Force’s CH-149 Cormorants.
Programme

Scandal in New Delhi

India cancelled a US$753 million VIP deal in 2014.

Read the full story
In February 2010 India signed for 12 AW101s for the Indian Air Force squadron that carries the president, the prime minister and other VIPs. Three had been delivered when allegations emerged that bribes worth almost US$68 million had been paid to win the contract. India suspended payments in February 2013 and, on 1 January 2014, scrapped the US$753 million deal, saying AgustaWestland had breached an integrity pact. Finmeccanica’s former chief Giuseppe Orsi and AgustaWestland’s former head Bruno Spagnolini went on trial in Italy, both denying wrongdoing.
Programme

Police tape in Jakarta

An ex-Indian AW101 became court evidence in Indonesia.

Read the full story
In 2015 Indonesia’s air force asked for three AW101s for VVIP duties, reportedly at US$55 million each. President Joko Widodo rejected the plan on cost grounds; the air force revised it to a single military AW101, which the armed forces commander opposed in writing. In February 2017 a helicopter arrived anyway, traced to the cancelled Indian order, and photographs showed it in a hangar at Halim Perdanakusuma air base surrounded by police tape. Officers were named as suspects in May 2017, a middleman was jailed in 2023, and the helicopter finally entered service in 2024.
Record

SAR Queen to Jan Mayen

486 nautical miles over the Arctic Ocean on two engines.

Read the full story
Norway’s 16 AW101 SAR Queen rescue helicopters, which began operations on 1 September 2020, replaced Sea Kings that had served for 47 years. On 27 August 2025 a SAR Queen of 330 Squadron’s Bodø detachment made the first flight from mainland Norway to the Arctic island of Jan Mayen, 486 nautical miles and about four hours over open sea. To stretch the fuel, the crew under Major Remi Olsen flew with one of the three engines shut down, saving around ten per cent per hour. “At some point you come to the point of no return,” Olsen told Forsvarets Forum.
Accident

Losses in the Channel and on Dartmoor

Two fatal Merlin Mk4 accidents in two years.

Read the full story
On 4 September 2024 a Merlin Mk4 of the Commando Helicopter Force ditched in the English Channel off Dorset during night flying with HMS Queen Elizabeth; Lieutenant Rhodri Leyshon was killed and two crew survived. On 3 June 2026 another Merlin Mk4 crashed at Sourton Down, near Okehampton on the edge of Dartmoor, during a night training exercise, killing three Royal Navy personnel. The Defence Accident Investigation Branch investigated. The Commando Helicopter Force at Yeovilton operates 25 Mk4s, each able to carry up to 24 troops.

Gallery

The Merlin in pictures

Merlin
MerlinPhoto: LPhot Joe Cater / OGL v1.0 via Wikimedia Commons
Merlin
MerlinPhoto: LPhot Joe Cater / OGL v1.0 via Wikimedia Commons
Merlin
MerlinPhoto: Airwolfhound from Hertfordshire, UK / CC BY-SA 2.0 via Wikimedia Commons
Merlin
MerlinPhoto: airforcefe from Richmond / CC BY 2.0 via Wikimedia Commons

Operations

Where the Merlin flies and flew


Service Record

The Merlin’s record

The Merlin has flown combat support in Bosnia, Iraq and Afghanistan, humanitarian missions from Sierra Leone to the Mediterranean, and countless rescues with Canadian, Danish, Portuguese, Italian and Norwegian crews. Its worst recent losses have come in training accidents, in 2024 and 2026.

2004–2009RAF Merlins in southern Iraq, the main medevac helicopter around Basra
3Merlins sent to Sierra Leone against Ebola, 2014
486 nmiSAR Queen flight from mainland Norway to Jan Mayen, 2025

See how training and combat types compare in the military aircraft statistics database. Figures are approximate.


Questions & Answers

Everything people ask about the Merlin

Can I fly in an AgustaWestland AW101 Merlin?
MiGFlug does not offer flights in the Merlin, but you can fly several genuine military jets today, from the L-39 Albatros to the MiG-21, see MiGFlug’s jet flights.
Why does the Merlin have three engines?
For safety and performance far out at sea: three engines give a margin if one fails over water and allow operators to shut one down to save fuel on long transits, as a Norwegian crew did on a 486-nautical-mile flight to Jan Mayen.
Why was it called the EH101?
It was developed by EH Industries, the Westland-Agusta joint venture. The intended designation EHI 01 became EH101 through a transcription error, and the type was renamed AW101 in 2007.
What is the difference between the Merlin HM2 and HC4?
The HM2 is the Royal Navy’s anti-submarine and Crowsnest early warning helicopter based at Culdrose; the HC4 is the Commando Helicopter Force’s troop transport, converted from former RAF Merlins with folding rotors and tail.
Was the AW101 going to be Marine One?
Yes. The VH-71 Kestrel was selected to carry the US President, but the programme was cancelled in 2009 over costs and the aircraft were sold to Canada for spare parts.
How many troops can a Merlin carry?
Up to 24 seated or 45 standing troops in the AW101; the Royal Navy’s Mk4 carries up to 24 troops.
Who flies the AW101?
Operators include the Royal Navy, Italy, Canada, Denmark, Portugal, Norway, Japan, Poland, Algeria, Saudi Arabia, Nigeria, Turkmenistan and Indonesia.

Sources & Further Reading

Every fact, checked