Aérospatiale / Eurocopter / Airbus Super Puma, Cougar and Caracal — History, Specs & Stories

Super Puma
Aircraft Museum · Helicopter · Super Puma

Super Puma, Cougar & Caracal
From AS332 to H225M

One family, three names: the Super Puma ferried North Sea oil crews, the Cougar carried troops from Bosnia to Mali, and the H225M Caracal became Europe’s air-refuellable combat rescue helicopter.

1978AS332 first flight
1,000Super Pumas by 2016
150+H225M in service
28Troops in an H225M
Photo: Staff Sgt. Brandon Nelson / Public domain via Wikimedia Commons
RoleMedium-heavy transport, SAR and combat rescue helicopterEra1978 to presentEngine2 × Turbomeca (Safran) Makila turboshaftsOriginFrance · Aérospatiale, Eurocopter, Airbus Helicopters; licence IPTN/PTDI, Helibras, IARStatusIn serviceWant to fly a real military jet?

The Story

The Super Puma family: how the Puma grew into the Cougar and the Caracal

By 1974 Aérospatiale knew the Puma needed a successor, and it chose evolution over revolution. The new AS332 Super Puma, announced at the 1975 Paris Air Show, kept the Puma’s layout but replaced the Turmo engines with the new Turbomeca Makila, which brought more power and about 17 percent lower fuel consumption. Composite rotor blades, a stronger fuselage, crashworthy landing gear and a ventral fin under the tail completed the changes. A Puma converted as the SA 331 test-bed flew on 5 September 1977, and the first true Super Puma followed on 13 September 1978. From the start it came in short and stretched versions, and military and civil models were developed side by side.

The Super Puma sold quickly. Between 1981 and 1987 Aérospatiale built about three a month, and the type became the backbone of North Sea offshore flying with Bristow, Bond and CHC, as well as a military transport, search-and-rescue and VIP helicopter for dozens of countries. In 1990 the military versions were renamed AS532 Cougar. A decade later Eurocopter answered a French Air Force call for a combat search-and-rescue helicopter with the EC725, a Cougar with a five-blade rotor, Makila 2A engines and glass cockpit, which first flew on 27 November 2000. Its civil twin, the EC225, took over the long-range offshore role, and under Airbus the family became the H215, H215M, H225 and H225M Caracal.

The family’s military record runs from Rwanda and the Gulf to Afghanistan, Mali and Lebanon evacuations, and its civil record includes thousands of rescues and offshore shuttles. It has also known dark days: the loss of Bond’s AS332 L2 off Peterhead in 2009, and the Turoy crash of an H225 in Norway in 2016, which grounded the type in the North Sea. Yet the Caracal keeps winning orders, from Brazil, Kuwait, Singapore, Hungary, the Netherlands, Iraq, Morocco and Romania, and Airbus says more than 150 are in service in 12 nations. The 1,000th Super Puma was delivered in 2016, and production of the H215 moved to Brașov in Romania, where IAR had once built the original Puma.

The North Sea commuter and the special forces helicopter are, under the skin, the same aircraft.One airframe, many lives — Super Puma, Cougar, Caracal
01The Caracal’s war: from Opération Baliste to Afghanistan and Mexico

The EC725 was born for war. The French Air Force had trialled the AS532 A2 Cougar for combat rescue between 1996 and 1999 and rejected it as underpowered and short-legged, so Eurocopter built a more ambitious derivative. France received its first EC725 in February 2005. Barely six weeks after formal service entry, in the summer of 2006, three were sent to Cyprus to evacuate civilians from Lebanon during Opération Baliste. From December 2006 French EC725s flew from Kabul International Airport in support of coalition forces in Afghanistan, and they became the mount of French special forces and combat rescue crews.

The Caracal can refuel in flight, from a tanker or in the hover, extending its endurance from about four and a half hours to more than ten, according to Airbus. Exports followed. Brazil ordered 50 for its three services in 2008, assembled by Helibras at Itajubá, and its Navy integrated the Exocet anti-ship missile. Malaysia’s EC725s searched for Malaysia Airlines Flight 370 in 2014 and rescued climbers from Mount Kinabalu after the 2015 Sabah earthquake. In Mexico the type met organised crime: in May 2015 a Mexican Air Force EC725 was forced down in Jalisco when a rocket-propelled grenade struck its tail rotor, and six soldiers died. Poland selected 50 H225Ms in 2015, then abandoned the deal in October 2016.

02The Super Puma in the North Sea: workhorse and warning

The Super Puma’s civil fame rests on oil. From the early 1980s Bristow, Bond, CHC and others flew AS332s and later EC225s between Aberdeen, Sumburgh, Stavanger and Bergen and the platforms offshore, in weather that would ground most aircraft. CHC alone had 56 Super Pumas in 2014.

The North Sea also exposed the design’s weak point: the main gearbox. On 1 April 2009 a Bond AS332 L2, G-REDL, lost its main rotor near Peterhead after a catastrophic failure in the gearbox, killing all 16 aboard. In 2012 two EC225s, G-REDW and G-CHCN, ditched safely after fatigue cracks in a bevel gear shaft caused oil-pump failures; the AAIB traced them to corrosion pits and underestimated weld stresses. On 29 April 2016 an H225 carrying oil workers lost its rotor near Turoy, Norway, killing 13, and the type was grounded by British and Norwegian authorities. Norway’s Statoil later dropped the type for good. Airbus redesigned components and the H225 returned slowly to offshore work, but the episode cost the family much of its civil market, even as its military sales held up.


Design & Engineering

What makes the Super Puma family special

01

The Makila heart

Every member of the family is built around the Turbomeca Makila. The original 1A1 gave the Super Puma more power and a 17 percent fuel saving over the Puma’s Turmo. The Makila 2A1 in the H225M produces about 1,776 kW each, around 14 percent more than the 1A2, with dual-channel FADEC. That power lets the Caracal carry 28 troops or lift 4.75 tonnes underslung, and keep going on one engine if it has to. Anti-icing options let it work in Nordic winters as well as Saharan heat.

02

Five blades and a quiet cabin

The EC725 and H225M replaced the Super Puma’s four-blade rotor with a five-blade composite Spheriflex rotor with new aerofoils, which Airbus says gives an exceptionally low vibration level. Combined with a four-axis autopilot that can hold an automatic hover, it makes the aircraft a stable platform for night rescue, hoisting and sensor work, and less tiring for crews and passengers on long sorties far out at sea or deep behind enemy lines. A search radar and forward-looking infrared let crews find survivors at night and in poor weather.

03

Built to take punishment

From the first AS332 the designers paid special attention to survivability: a stronger fuselage, energy-absorbing landing gear, crashworthy fuel plumbing and self-sealing tanks. Military versions add removable armour, door guns, rocket pods and, through Airbus’s HForce kit, gun pods and Hellfire missiles. Naval Cougars can carry Exocet, and Brazilian Caracals were fitted with chaff and flare dispensers for self-protection against missiles. French Caracals carry Thales self-protection systems for the same reason, a lesson learned over Afghanistan and the Sahel.

03The Super Puma family’s variants: one page, three generations
  • SA 331: Puma converted as a Makila test-bed, first flight 5 September 1977.
  • AS332 B/C/F/M Super Puma: military short (B, F naval) and long (M) versions; civil AS332 C and L.
  • AS332 L1 / L2: stretched civil versions; L2 with longer rotor blades and EFIS, the North Sea standard of the 1990s and 2000s.
  • AS532 Cougar: military versions from 1990 – UC/AC short, UL/AL long utility and armed, SC naval with Exocet, U2/A2 Mk II.
  • EC725 / H225M Caracal: combat rescue and tactical transport version with five-blade rotor, Makila 2A engines and glass cockpit; first flight 27 November 2000.
  • EC225 / H225: civil offshore and SAR counterpart of the EC725.
  • H215 / H215M: 2014 rebranding of the AS332 L1e/C1e and AS532 AL/UL, assembled at Brașov, Romania.
  • Licence builds: IPTN / PTDI in Indonesia, Helibras in Brazil (HM-3, VH-34, H-36).
04The Cougar in service: Switzerland, the Netherlands and the Sahel

The Swiss Air Force bought 15 AS332M1 Super Pumas (TH89) and later Cougars (TH98), flying search and rescue, transport and humanitarian missions; in August 2021 three of them flew 226 sorties over Euboea and the Peloponnese, dropping more than 386 tonnes of water on Greek wildfires. Spain’s Super Pumas were for a time the only rotorcraft providing combat rescue and medevac cover in western Afghanistan between 2005 and 2011. The Netherlands flew AS532 U2 Cougars from Gilze-Rijen and is replacing them with 12 H225Ms for special operations from 2030. France’s Cougars served in the Sahel, where a Cougar and a Tiger collided at night in Mali on 25 November 2019, killing 13 French soldiers, the country’s heaviest single loss since the 1983 Beirut bombing.


Technical Data

Airbus H225M Caracal specifications

Specifications

Crew
2 pilots plus mission crew
Capacity
Up to 28 troops, or 11 stretchers and 4 attendants, or 4,750 kg underslung
Length
19.5 m (64 ft 0 in)
Main rotor diameter
16.20 m (53 ft 2 in)
Height
4.6 m (15 ft 1 in)
Empty weight
5,330 kg (11,751 lb)
Max take-off weight
11,200 kg (24,692 lb)
Powerplant
2 × Safran (Turbomeca) Makila 2A1 turboshafts, 1,776 kW (2,382 shp) each
Maximum speed
324 km/h (201 mph)
Cruise speed
262 km/h (163 mph)
Range
920 km (572 mi); 1,253 km (779 mi) with auxiliary tanks
Endurance
About 4.5 hours on standard fuel; over 10 hours with in-flight refuelling
Service ceiling
6,095 m (19,997 ft)
Armament
Optional: 7.62 mm door guns, 68 mm rocket pods, HForce gun pods and Hellfire, Exocet (Brazilian Navy), MU90 torpedo

Costs & production

Unit cost
Programme-level figures only: Brazil’s 2008 order for 50 H225Ms was about €1.9 billion including local production and support; Kuwait’s 2016 contract for 30 was about US$1 billion
Cost per flight hour
No official figure published. Hedged estimate: in the region of US$5,000–10,000 per hour for a military H225M including maintenance, based on its size class and two Makila engines; civil Super Puma operators budget less but still several thousand dollars per hour
Production
1,000 Super Pumas (all versions, including Cougars and H225s) by September 2016; more than 150 H225Ms in service in 12 nations
Programme
AS332 first flight 13 September 1978; Cougar name 1990; EC725 first flight 27 November 2000; H215 assembly at Brașov from 2015
05The Super Puma family’s operating costs: what a medium-heavy twin really costs

Medium-heavy twins are expensive aircraft to own. Contract values for the Caracal include far more than airframes: Brazil’s roughly €1.9 billion deal for 50 aircraft paid for a Helibras production line, local content, weapons integration and support, and Poland’s abandoned 2015 deal was priced at about PLN 13.3 billion, 40 percent of it for training and logistics. Dividing such totals by the number of helicopters overstates the price of each airframe.

Running costs are dominated by the dynamic system. After the 2009 and 2016 accidents, main gearbox inspections, component redesigns and life limits rose sharply for the AS332 L2 and H225, which is one reason oil companies moved to newer types. For a military Caracal, fuel for two Makila 2A1s, scheduled maintenance and spares put the cost per flight hour into the thousands of dollars; the figure in the table is a hedged estimate, as no operator publishes an official number.


Timeline

The Super Puma family from AS332 to H225M

1974–1975

A new Puma

Aérospatiale begins work on a Makila-powered Puma successor and announces it at the 1975 Paris Air Show.

1978

Super Puma flies

The first AS332 prototype flies on 13 September, a year after the SA 331 test-bed.

1981

Into service

The first civil Super Puma is delivered; production reaches about three a month.

1990

Cougar

Military Super Pumas are renamed AS532 Cougar.

1994

Rwanda

Super Pumas provide most of the lift for France’s intervention force.

2000

EC725 flies

The combat rescue EC725 makes its first flight at Marignane on 27 November.

2006

Baliste and Afghanistan

French EC725s evacuate civilians from Lebanon, then deploy to Kabul in December.

2009

G-REDL

A Bond AS332 L2 crashes off Peterhead on 1 April after a main gearbox failure, killing 16.

2016

Turoy and the 1,000th

An H225 crash in Norway kills 13 on 29 April; the 1,000th Super Puma is delivered in September.

2019

Mali collision

A French Cougar and a Tiger collide on 25 November; 13 soldiers die.

2024

Netherlands orders Caracals

The Dutch contract for 12 H225Ms for special operations is signed in November.


Stories & Eyewitnesses

Stories & eyewitnesses: the Super Puma, Cougar and Caracal

Rescue

Out of Lebanon by Caracal

Six weeks into service, the EC725 flew its first real mission.

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In the summer of 2006, as war broke out between Israel and Hezbollah, France launched Opération Baliste to evacuate its citizens and others from Lebanon. Less than six weeks after the EC725 had formally entered French service, three of them were sent to Cyprus to fly evacuees out. It was an early test of the new combat rescue helicopter’s range and reliability, and within months the type was on its way to Afghanistan, where it would spend years based at Kabul airport.
Combat

Rwanda, 1994

Super Pumas carried France’s intervention force into the genocide.

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In 1983 France created its Force d’Action Rapide and assigned up to 30 Super Pumas to it, for operations in Africa and the Middle East. In June 1994, during the Rwandan genocide, France sent a task force through neighbouring Zaire, and Super Pumas provided most of its helicopter lift, carrying troops and equipment as they advanced into Rwanda. It was the kind of expeditionary mission, far from home and with little infrastructure, for which the type had been chosen.
Accident

Turoy, 29 April 2016

A rotor separation in Norway grounded the H225.

Read the full story
On 29 April 2016 an H225 flying oil workers from the Gullfaks B platform to Bergen lost its main rotor near the island of Turoy and fell on to a skerry. All 13 aboard were killed. Investigators found fatigue in a planetary gear of the main gearbox, the same area that had been implicated in the 2009 G-REDL crash. British and Norwegian authorities grounded the type, Germany temporarily grounded the H225 used by Chancellor Merkel, and Statoil later said it would not use the Super Puma again.
Rescue

Fire over Euboea

Swiss Super Pumas dropped 386 tonnes of water in a week.

Read the full story
When wildfires swept Greece in the summer of 2021, Switzerland sent three Air Force Super Pumas with a humanitarian team. In seven days, operating mainly on the island of Euboea and in the Peloponnese, they flew 226 rotations in about 75 flight hours and dropped more than 386 tonnes of water, returning home on 7 August. Swiss Super Pumas and Cougars have often been deployed abroad for disaster relief, and at home they fly search and rescue in the Alps.
Combat

Hit by an RPG over Jalisco

A Mexican Caracal was forced down by cartel fire in 2015.

Read the full story
Mexico bought its first EC725s in 2009 for security and transport missions. In May 2015, during an operation against the Jalisco New Generation Cartel, a Mexican Air Force EC725 was struck in the tail rotor by a rocket-propelled grenade and made an emergency landing. Six soldiers were killed and twelve wounded. The attack, part of a day of coordinated cartel violence across Jalisco and Colima, showed that internal security flying in Mexico could be as dangerous as many overseas wars.
Rescue

Mount Kinabalu

Malaysian Caracals plucked climbers off a shaken mountain.

Read the full story
Malaysia ordered 12 EC725s in 2009 to replace its Sea Kings in the search and rescue role. In 2014 they joined the search for Malaysia Airlines Flight 370 over the South China Sea and the Strait of Malacca. A year later, after the 2015 Sabah earthquake trapped climbers high on Mount Kinabalu, Royal Malaysian Air Force EC725s flew to Laban Rata to rescue survivors and recover the dead, one of the type’s most demanding high-altitude missions, flown close to the mountain’s rocky upper slopes.
Combat

Spain’s rescue cover in western Afghanistan

For a time, Spanish Super Pumas were the only CSAR in the region.

Read the full story
The Spanish Air Force deployed Super Pumas to Afghanistan between 2005 and 2011. For a period they were the only helicopters providing combat search and rescue and medical evacuation cover across the country’s western regions, standing alert for coalition troops and aircrew. Sweden also sent Super Pumas to Afghanistan for medical evacuation before retiring the type in 2015, and the Spanish fleet, which also fought forest fires at home, was gradually replaced by the NH90 from 2020.
Accident

Darkness over Mali

A Cougar and a Tiger collided in France’s worst loss in decades.

Read the full story
On the evening of 25 November 2019, during an operation against jihadist fighters in Mali under Operation Barkhane, a French Army Cougar and a Tiger attack helicopter collided. All 13 soldiers aboard the two aircraft were killed: six officers, six non-commissioned officers and a corporal-chief. It was France’s deadliest single military loss since the 1983 Beirut barracks bombing, and it brought French deaths in Mali since 2013 to 38. The victims came from units based at Pau, Gap, Varces and Saint-Christol.
People

Presidents and prime ministers

Super Pumas carried leaders from Paris to Basra.

Read the full story
The Super Puma has long been a head-of-state helicopter. Several French presidents, including François Mitterrand, used military Super Pumas on official travel. Brazil flew two modified AS332s as the presidential VH-34, later supplemented and replaced by the Caracal-based VH-36. Germany’s government flight operated H225s for its chancellor, one of which was briefly grounded after the 2016 Norwegian crash.
Operations

The thousandth Super Puma

In 2016 Germany’s federal police took delivery of a milestone.

Read the full story
On 6 September 2016 Airbus Helicopters handed the 1,000th Super Puma, an H215, to the German Bundespolizei, the last of four ordered that year. The police service already flew 19 AS332 L1s for maritime emergency and transport work. At the ceremony Airbus Helicopters chief executive Bruno Even noted that the milestone had been reached in a little over 40 years since the first flight in 1978. Shortly afterwards, production of the H215 moved to a new final-assembly line at Brașov in Romania.

Gallery

The Super Puma in pictures

Super Puma
Super PumaPhoto: Staff Sgt. Staci Miller / Public domain via Wikimedia Commons
Super Puma
Super PumaPhoto: U.S. Air Force photo by Staff Sgt. Brandon Nelson / Public domain via Wikimedia Commons
Super Puma
Super PumaPhoto: Dsgn / CC BY-SA 4.0 via Wikimedia Commons
Super Puma
Super PumaPhoto: Handelsgeselschaft / CC BY-SA 4.0 via Wikimedia Commons

Operations

Where the Super Puma flies and flew


Service Record

The Super Puma family’s record

The family has flown in Rwanda, the Gulf, the Balkans, Afghanistan, Iraq, Mali and Mexico, as well as in countless rescues and evacuations. Airbus says the H225M alone has been combat-proven since 2007 and has flown more than 300,000 hours.

300,000+H225M flight hours, combat-proven since 2007
386 tWater dropped by Swiss Super Pumas in Greece, 2021
2005–2011Spanish Super Puma CSAR cover in Afghanistan

See how training and combat types compare in the military aircraft statistics database. Figures are approximate.


Questions & Answers

Everything people ask about the Super Puma

Can I fly in a Super Puma, Cougar or Caracal?
MiGFlug does not offer flights in the Super Puma family, but you can fly several genuine military jets today, from the L-39 Albatros to the MiG-21, see MiGFlug’s jet flights.
What is the difference between the Super Puma, Cougar and Caracal?
They are one family. AS332 Super Puma is the original name; military versions were renamed AS532 Cougar in 1990; the EC725, later H225M Caracal, is the more powerful five-blade combat rescue and transport development.
When did the Super Puma first fly?
The first AS332 Super Puma prototype flew on 13 September 1978. The EC725 Caracal followed on 27 November 2000.
How many troops can the H225M Caracal carry?
Up to 28 combat-equipped troops, or 11 stretchers with four medical attendants, according to Airbus.
Can the Caracal refuel in flight?
Yes. It can take fuel from a tanker in flight or in the hover, extending endurance from about 4.5 hours to more than 10 hours.
Why was the H225 grounded in 2016?
After an H225 lost its main rotor near Turoy in Norway on 29 April 2016, killing 13, investigators found fatigue in the main gearbox. British and Norwegian authorities grounded the type pending fixes.
Who operates the H225M?
France, Brazil, Mexico, Malaysia, Indonesia, Singapore, Thailand, Kuwait, Hungary, Iraq and others, with the Netherlands, Morocco and Romania among recent customers.

Sources & Further Reading

Every fact, checked