Alenia

Alenia

Alenia Aeronautica · Alenia Aerospazio · Alenia Aermacchi

Italy’s state aircraft champion for a quarter of a century built Tornado wings, Typhoons, ATRs and the C-27J, gambled on the 787’s composite fuselage, and dissolved into Leonardo in 2016.

1990Founded
Merged into Leonardo in 2016Status
9Aircraft on record
6Air forces flying its types
Photo: Konstantin von Wedelstaedt / Wikimedia Commons (CC BY-SA 4.0)
CountryItalyFounded1990HeadquartersTurin and Pomigliano d’Arco (Naples)StatusMerged into Leonardo in 2016
The story

Alenia: the company and the aircraft that made its name

A merger ordered from Rome

Alenia was born in 1990 by decree of its state owners. The holding company IRI, through Finmeccanica, merged two subsidiaries: Aeritalia, the aircraft maker formed in 1969 out of Fiat’s aviation arm and Aerfer, and Selenia, its defence-electronics sister. The new Alenia inherited almost every Italian military aircraft programme at once: the G.222 transport, the AMX attack jet built with Embraer, half of the ATR regional airliner venture with France, and Italy’s share of Panavia. Its aeronautics business was renamed Alenia Aerospazio in 1996 and Alenia Aeronautica in 2000, and was incorporated as a separate company when Finmeccanica restructured in 2002.

Wings for Tornado, a share of Typhoon

As a Panavia partner Alenia built the wings for every Tornado, and held 20 per cent of the Turbo-Union engine consortium; production ended in 1998 with a final batch for Saudi Arabia. It also took a 19.5 per cent workshare in the Eurofighter Typhoon, whose prototype first flew in Bavaria on 27 March 1994; in September 1998 contracts were signed for 148 Tranche 1 aircraft. In 2003 Finmeccanica bought Aermacchi, the historic trainer maker of Varese, bringing it into Alenia’s orbit.

A Russian trainer and a parting of ways

Aermacchi had already embarked on a remarkable partnership. In 1992 it signed an agreement with Yakovlev to develop a new jet trainer for the Russian Air Force, with Aermacchi holding Western marketing rights. The aircraft flew in 1996 as the Yak/AEM-130, but Russian money dried up and in 2000 the partners split, Yakovlev taking a final payment of 77 million dollars. From one design came two rival aircraft: the Yak-130 for Russia and the M-346 Master for the West. The M-346 first flew on 15 July 2004 and in December 2008 reached Mach 1.15, which Aermacchi called the first time an all-Italian aircraft had gone supersonic in 50 years.

The Spartan: triumph and a $486 million scrapheap

Alenia’s best-known product, the C-27J Spartan, grew from the G.222 with the engines, six-bladed propellers and glass cockpit of Lockheed Martin’s C-130J. It first flew on 24 September 1999 and in 2007 won the US Joint Cargo Aircraft competition, with an initial 2.04 billion dollar contract for 78. Then Washington changed its mind: the US Air Force retired its Spartans in 2012, and newly built aircraft flew straight to the Davis–Monthan boneyard. Worse followed for the old G.222. Of 20 refurbished for the Afghan Air Force at a cost of 486 million dollars, 16 were sold as scrap for about 32,000 dollars in 2014. By 2022, 117 C-27Js had nonetheless been built for some 15 countries.

Barrels for the Dreamliner, then Leonardo

Alenia’s biggest civil bet was on Boeing. It invested more than 600 million dollars to build two centre fuselage sections of the 787 Dreamliner in composites, at a new factory at Grottaglie near Taranto with a clean room of 6.2 million cubic feet, said to be the largest in Europe. On 1 January 2012 Alenia Aeronautica merged with Aermacchi to form Alenia Aermacchi, with plants at Turin, Venegono and Pomigliano. Four years later, on 1 January 2016, it was absorbed into Finmeccanica, which renamed itself Leonardo, and the Alenia name disappeared from aircraft.

I think Boeing was surprised by the speed.Antonio Perfetti · chief operating officer, Alenia Aeronautica, on building the Grottaglie 787 plant, 2007

At a glance

Alenia in numbers

The company

In short
Founded 1990

  • Created by merging Aeritalia and Selenia under Finmeccanica/IRI
  • Named Alenia Aerospazio 1996, Alenia Aeronautica 2000
  • Merged with Aermacchi as Alenia Aermacchi on 1 January 2012
  • Absorbed into Leonardo on 1 January 2016

Production

Best known for
C-27J Spartan

  • C-27J: 117 built by 2022
  • Tornado wings; 19.5% of Eurofighter
  • ATR 42/72 with Airbus (50% partner)
  • 787 centre fuselage sections at Grottaglie
  • M-346 Master (via Aermacchi)

Today

Now
Part of Leonardo

  • C-27J and M-346 continue under Leonardo’s Aircraft Division
  • Grottaglie still builds 787 sections

Thales Alenia Space keeps the name in the space sector.

The numbers

C-27J built
1172022
Eurofighter workshare
19.5 per cent
Investment in Boeing 787
more than 600 million dollars2007
Grottaglie workforce
about 5002007
Alenia Aermacchi workforce
about 12,000
US Joint Cargo Aircraft contract
2.04 billion dollars for 78 C-27J2007

The aircraft

Every notable Alenia aircraft

Alenia G.222Tactical transport · first flight 1970Eurofighter TyphoonMulti-role fighter (19.5% workshare) · first flight 1994Alenia C-27J SpartanTactical transport · first flight 1999 · 117 by 2022 builtAlenia Aermacchi M-346 MasterAdvanced jet trainer · first flight 2004

Photos: NATO Training Mission-Afghanistan / Wikimedia Commons (Public domain); Peter Gronemann · CC BY 2.0; Konstantin von Wedelstaedt / Wikimedia Commons (CC BY-SA 4.0); Ronnie Macdonald · CC BY 2.0 · Wikimedia Commons

Aircraft Role First flight Built Status Note
Panavia Tornado (wings) Multi-role strike aircraft, partner programme In service Alenia built the wings; final batch for Saudi Arabia
AMX International AMX Light attack, with Embraer Retired Programme inherited from Aeritalia
Alenia G.222 Tactical transport 1970 Retired Inherited from Aeritalia; 20 refurbished for Afghanistan, 16 scrapped in 2014
ATR 42 and ATR 72 Regional turboprop airliners (50% joint venture) In production
Eurofighter Typhoon Multi-role fighter (19.5% workshare) 1994 In production
Alenia C-27J Spartan Tactical transport 1999 117 by 2022 In production US Joint Cargo Aircraft winner, 2007
Alenia Aermacchi M-346 Master Advanced jet trainer 2004 In production Western sibling of the Yak-130
Alenia Aeronautica Sky-X Unmanned demonstrator Retired
Boeing 787 (centre fuselage) Composite aerostructures In production Sections built at Grottaglie

Who flies them

Alenia aircraft in the world’s air forces

6 air forces in the Order of Battle fly or flew Alenia types. 5 of them still have one in service.

Air force In service Formerly flown
Italian Air Force Alenia EC-27J JEDI, Alenia C-27J Spartan
Chadian Air Force Alenia C-27J Spartan
Hellenic Air Force Alenia C-27J Spartan
Mexican Air Force Alenia C-27J Spartan
Royal Moroccan Air Force Alenia C-27J Spartan
Afghan Air Force Alenia G.222 (C-27A Spartan)

Places, people, records

Where Alenia built, who led it, what it achieved

Factories

  • Turin (Caselle) · San Maurizio Canavese, Piedmont
  • Pomigliano d’Arco · Province of Naples, Campania
  • Venegono Superiore · Varese, Lombardy — Former Aermacchi trainer plant, part of Alenia Aermacchi from 2012
  • Grottaglie · near Taranto, Apulia — 787 composite centre fuselage sections

People

  • Antonio Perfetti · chief operating officer, Alenia Aeronautica (2007)

Records and firsts

  • M-346 reached Mach 1.15 in December 2008, claimed as the first supersonic flight by an all-Italian aircraft in 50 years
  • Grottaglie clean room, 6.2 million cubic feet, described as the largest in Europe

Timeline

Alenia, year by year

1990

Alenia formed from Aeritalia and Selenia

1992

Aermacchi and Yakovlev agree to co-develop a jet trainer

1994

Eurofighter prototype first flight

1996

Renamed Alenia Aerospazio

1998

Tornado production ends

1999

C-27J Spartan first flight

2000

Renamed Alenia Aeronautica; Yakovlev partnership ends

2003

Finmeccanica acquires Aermacchi

2004

M-346 first flight

2007

C-27J wins US Joint Cargo Aircraft contract

2012

Merged with Aermacchi as Alenia Aermacchi

2014

16 ex-Afghan G.222s scrapped

2016

Absorbed into Leonardo’s Aircraft Division



Questions & Answers

Everything people ask about Alenia

What happened to Alenia?
Alenia Aeronautica merged with Aermacchi in 2012 to form Alenia Aermacchi, which was absorbed into Finmeccanica, now Leonardo, on 1 January 2016.
Who makes the C-27J Spartan?
Leonardo’s Aircraft Division, formerly Alenia Aermacchi. The type first flew in 1999 and 117 had been built by 2022.
Are the M-346 and Yak-130 the same aircraft?
They share an origin in a 1990s Aermacchi–Yakovlev project; after the partnership ended in 2000 each company developed its own version.
What does Alenia build for the Boeing 787?
Two composite centre fuselage sections, made at Grottaglie in southern Italy.
What was the Afghan G.222 scandal?
The US paid 486 million dollars for 20 refurbished G.222s for Afghanistan; 16 were scrapped in 2014 and sold for about 32,000 dollars.